Exterior Doors

with a style you'll love!

Peak Performance from a Steel Door

Peak Steel Door Performance implies three characteristics: energy efficiency, security and durability. Most door manufacturers are perfectly capable of delivering two out of three. The problem is finding a manufacturer who offers peak performance in every category. Relax… Rusco has the solution.

Exterior Doors

Energy Efficiency

Steel is an excellent conductor of heat and cold.  Regardless of how well a conventional steel door is insulated, conducted heat loss still occurs and money, in the form of higher heating bills, is lost along with it. Rusco® doors have a Patented Thermo Break system that stops conducted heat loss.

Our two heavy steel outer panels are locked together by a vinyl V groove interlocking system providing a positive thermal break. The panels never come into direct contact so neither heat nor cold can be conducted through the door.  Between the two panels, immovably bonded to all inner facings, is a rigid featherweight insulation with a density of 2.5 to 3.0 lbs/cubic foot providing an R factor of 13.5 and a U Value of .12.


Our doors lock out more than just the weather. Our steel doors are a thief’s worst nighmare. Our outer panels are 22 gauge steel, cold rolled for flatness and stability, held together by a 14 gauge stabilizing member that is surrounded by a vinyl extrusion (that’s the thermal break, remember).  The hinge locations on the steel frame are reinforced with heavy duty 11 gauge steel plates and the hinge screws are locked into steel at both frame and door locations. When combined with a deadbolt lock, these doors are virtually burglar proof


The metal outer panels on most steel doors are simply glued to a thin interior frame.  Our steel doors are held together by a V Groove interlock system that locks both steel panels in place.  There is no glue to delaminate. Our doors, under normal use, will never come apart – we guarantee it.  All Rusco® Doors have a powder coat paint finish that is baked onto the surface of the panel for a far superior finish than any other door system.

Before you spend money on new steel entry doors, talk to the people who have brought steel door technology to a higher standard.

Insulated Steel Doors


a)    Heavy gauge panels of 22 gauge cold-rolled steel for lifelong flatness and stability. Zinc coated, bonderized and ready for your choice of powder coat coloured finish.
b)    Rigid, featherlight insulating core of foamed in place polyurethane immovably bonded to all inside facings.
c)    Returned facing panels locked in place with a rigid vinyl extrusion to provide positive thermal break. *Patented Thermo Break System.
d)    14 gauge galvanized steel stabilizing member.
e)    Snap in extruded vinyl edge cap.
f)    Sill sweep seals onto the extruded aluminum threshold with built in thermal break.

Hardware & Accessories:

–    4”x 4” roller bearing hinges
–    Preparation for standard locksets
–    Compression Weather stripping
–    Complete installation materials in steel frame kit


–    20 gauge steel skins
–    4” x 4 1/2” roller bearing hinges (various finishes)
–    Available in standard colours
–    Wood frame with steel cladding (powder paint coated to match)